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Megaplast Rapid Prototyping
Rapid Prototyping
extremely precise micro parts to large-volume parts (> 2m) with any free-form surfaces
Megaplast injection molding
injection molding
in 1 and 2 component technology on 38 injection molding machines
Megaplast prototypes
prototypes
in SLA, SLS, vacuum casting, FDM, metal investment casting and nylon casting
Megaplast toolmaking
toolmaking
for injection molding made of aluminum or steel

From prototype to serial production

Prototyping & functional model

Your competent partner for:

  • Functional prototypes
  • Prototypes for test series
  • Exhibition models
  • Complete small series and prototype groups

We offer engineering services, including:

  • Project Management
  • Product Development
  • Gauge/equipment design
  • Tool construction
  • Design
  • Simulations

We produce a product range from extremely precise micro parts to large-volume parts (> 2m) with any free-form surfaces.

  • Finest contours, structured surfaces
  • Complicated technical parts
  • Crystal clear parts
  • Variable coloring according to RAL
  • high temperature resistant
  • UV resistant
  • Flame-retardant according to UL 94
  • 2K parts
  • PA castings
  • Silicone casting
  • Elastomer components

Our Prototyping-Technologies

3D printing
Used to generate high quality master patterns for vacuum moulding and individual prototypes as finished parts

SA
Procedure to manufacture prototypes quickly and cheaply

SLS
Functional prototypes made of technical plastics quickly and cheaply

Vacuum casting
Prototype casting technique to manufacture small series of plastic parts in PUR & PA6

FDM
Low price, quick procedure to manufacture models out of original thermoplastic materials

Metal investment casting
Use to manufacture small and pre-series of metal

Nylon casting PA6
Vacuum casting molding technology for the production of plastic parts made of polyamide (PA6)

1K and 2K precision injection molding

Your excellent partner for:

  • 1K and 2K precision injection molding
  • Mould construction (pre-series tools also possible)
  • Assembly and component production
  • Measurement of components
  • Prototyping

Prototyping

  • Development of plastic parts according to customer requirements
  • Assembly and manufacturing of complete assembly groups
  • Tampon / silk screen printing , bonding, ultrasonic and thermal welding
  • EMC solutions in plastic itself by plating (for example Sn)
  • Plate goods, cutting , shaped and contoured, PMMA , PC, ABS , PS and other plastic types

Injection Molding

We manufacture for you using 1- and 2-component technology on 13 machines.

To fulfill customer requirements, we have access to ARBURG and DEMAG machines with clamping forces from 25 to 200 tons. If larger tonnages are needed for projects, these can be quickly and easily brought into operation through our company network.

The handling and meticulous maintenance of multi-cavity and multi-functional tools is standard practice and therefore essential for producing components of the highest quality.

Our Tool Construction

Our tool construction department has capable machinery that we use to manufacture injection moulded tools of aluminium and steel.

The high quality of an injection moulded tool is the absolute top priority to guarantee proper, high quality injection moulding.

We obtain this quality thanks to experience, know-how and modern machines:

  • 5 DMU milling machines
  • HSC milling machines
  • DMU monoBLOCK 650 (5-axis)
  • Conventional lathes, milling machines
  • Grinders and drilling machines
  • 1 wire EDM machine
  • 1 sinking EDM machine

Our tool construction process is supported by the SOLIDWORKS/SOLIDCAM CAD/CAM program.